AAC Panel Manufacturer

Technomart is in the forefront. Panels of autoclaved aerated concrete (AAC), which combine strength, light weight, and superior insulation, have become a cutting-edge building material. Because of their efficiency and environmental friendliness, these panels are frequently utilized in contemporary building. This book explores the characteristics of AAC panels, the production process, their advantages, and their numerous uses in the building sector.

For the construction of large commercial and industrial structures, panels are the ideal material. The use of embedded steel reinforcement in AAC panels increases their load-bearing capacity, hence eliminating the need for additional bond beams and staff columns. Compared to conventional building materials, AAC panels are larger and can be tailored to the specific needs of the project, which significantly cuts down on construction time.

What is an AAC Panels?

An autoclave Autoclaved aerated concrete blocks and panels are produced at specialist facilities called AAC plants. After the AAC products are created, the facility cures them in a high-pressure steam chamber called an autoclave. The blocks' strength and durability are increased by this curing process, which qualifies them for a range of building uses.

Types of AAC Panels

• AAC Wall Panels :- AAC wall panels are primarily used for constructing walls in both residential and commercial buildings. They can be used as load-bearing or non-load-bearing walls, depending on the design requirements.
• AAC Floor Panels :- AAC floor panels are designed for use in flooring systems. These panels provide structural support while maintaining lightweight characteristics.
• AAC Roof Panels:- AAC roof panels are specifically engineered for roofing applications. They offer thermal insulation and structural integrity while being lightweight.
• Reinforced AAC Panels :- Reinforced AAC panels incorporate steel reinforcement to enhance their load-bearing capacity.
• Lightweight AAC Panels :- These panels are designed specifically for applications where weight is a critical factor. They maintain structural integrity while being significantly lighter than traditional concrete panels.
• AAC floor & roof slab:- A floor area up to 40 ft2 can be easily installed with one crane lift utilizing. The panels have suitable reinforcement, AAC ROOF PANELS are intended for using in ceilings and roofs in dwellings as a load bearing and heat-proof element. By using AAC FLOOR PANELS which provides the load bearing capacity of the panels.

AAC Panel Manufacturing Process

Larger AAC blocks with reinforced steel cages inserted inside are known as reinforced AAC panels. Thus, the production procedure for AAC panels is largely the same as that for AAC blocks. Take off In a wet mixer, calibrated and regulated amounts of ash, lime, cement, gypsum, and aluminum powder are combined before being poured into a mold. With the aid of a cage holding frame, strengthened steel cages are inserted inside the poured mass in the mold prior to the mold being parked in the rising bay.

Spot welding machinery and high-tensile steel bars are used to make steel cages. After that, anti-corrosive coatings are applied to the cages. After the cages are inserted, the mold is moved to the rising bay. The mass is removed from the mold for retraction of the cage holding structure once it has partially solidified. After being embedded with steel cages, the cake is fed through a cutting machine to be divided into panels of the appropriate size. Panels are cut and then autoclaved for 12 to 14 hours in a high pressure steam autoclave.

Applications of Autoclaved Aerated Concrete

• Residential Buildings: Used for walls and partitions due to their lightweight nature and insulation properties.
• Commercial Structures: Ideal for office buildings where energy efficiency is crucial.
• Industrial Facilities: Employed in warehouses and factories for cost-effective construction.
• Infrastructure Projects: Utilized in bridges and tunnels due to their strength-to-weight ratio.
• Educational Institutions: Suitable for schools and universities that require durable yet economical building solutions.
• Healthcare Facilities: Used in hospitals where fire resistance and hygiene are paramount.
• Sustainable Housing Initiatives: Perfect for low-cost housing projects aimed at reducing environmental impact while providing quality living spaces.